PVC plastisol is a versatile material used in coatings, molding, and sealing applications across a wide range of industries. At PAL we create custom plastisol formulations that deliver the right balance of flexibility, durability, and process compatibility for every client.









Plastisol is valued for its ability to combine durability with adaptability. It can be formulated to deliver electrical insulation, chemical resistance, softness, or rigidity depending on the end use. This flexibility makes it an essential material for manufacturers who require both performance and customization.
PAL does not rely on standard products. Instead, we work with each client to develop PVC plastisol that is engineered for the equipment, curing process, and performance goals of the project.
Formulations are adjusted for dip coating, dip molding, or sealing processes with control over curing speed and flow properties.
Custom Color Matching Available
We provide a wide range of Shore hardness levels, allowing clients to choose the exact balance of softness or rigidity required.
Hardness ranges from low shore A to high Shore D.
Formulations can be designed to meet NSF, RoHS, and REACH standards as required for specific applications.
Dip CoatingHandles, grips, tools, and metal parts are often coated with plastisol for improved comfort, protection, and durability.
Dip MoldingCustom molded products such as caps, plugs, sleeves, and grips rely on plastisol for strength and precision.
Sealing and Protective LayersPlastisol creates a strong, flexible seal against moisture, air, and chemicals, making it useful in industrial and consumer applications.
Solvent and Water Based Primers
Specialty UsesFrom automotive components, electrical insulation and medical uses PVC plastisol adapts to diverse industries where performance and reliability are essential.
Medical Grade Plastisol
Our engineering team ensures every plastisol formulation is tested for adhesion, durability, and compliance with required standards. Clients receive not only a product but also ongoing support to integrate the material effectively into their processes.
PAL has more than three decades of U.S. based manufacturing experience. We combine technical expertise, responsive customer service, and custom formulation capabilities to deliver PVC plastisol solutions that outperform generic alternatives.
Work with PAL to develop PVC plastisol formulations designed for
your process and your performance requirements.